The reconstruction of Mtu PowerPacks. A sustainable strategy

Rolls-Royce has recently signed a contract with the state railways of the Republic of Ireland. The central issue of this partnership is the reconstruction of three Mtu PowerPacks. These will be used to drive an Irish Rail Class 22000 rail car. Then, the innovative ZF EcoWorld transmission represents the key feature of the rebuilding. The main advantages will, therefore, be in terms of silence and efficiency. The diesel multiple unit (DMU) circulates on the line connecting Dublin and Cork. Thanks to PowerPack’s reconstructions, it will reach savings of up to 19% in both fuel and CO2.

The two sides of the agreement

Peter Smyth, Chief Mechanical Engineer at Irish Rail, has motivated the choice to rely on the new ZF transmissions. «We have been seeking a more efficient drive solution and Rolls-Royce has advised us on what would be the perfect concept. Their calculations showed that we would be able to make significant fuel savings if we replaced the current gear transmissions with EcoWorld units from ZF».

The agreement signed by the parties confirms the Rolls-Royce group’s expertise and its validity as a partner in the development of transmission systems for the railway sector. Jürgen Blassmann, head of rail business at the Power Systems business unit, also expressed his confidence in the partnership. «Today, what we do doesn’t stop at just selling a new engine to a customer. We provide him with a complete drive solution to suit his needs. Using our state-of-the-art simulation equipment and a hardware-in-the-loop test stand, we could design the best concept for the needs of Irish Rail».

Mtu PowerPacks, 20 years of history and experience

Mtu PowerPacks are compact drive systems packages that incorporate not only the engine and transmission. They also include all the remaining components necessary for rail-driven traction. In fact, both the cooling system and the exhaust after-treatment system are in the package. Mtu boasts the supremacy in the development of this concept, which dates back over 20 years ago, with globally spreading applications. Since then, the company has delivered over 6,800 PowerPacks to the various railway customers worldwide.

Highlights

AS Labruna launches the HEVOlution range of hybrid generators

The first model in the range, HEVOlution 80-37, made its world debut at the Metstrade in Amsterdam, the most prestigious international trade fair for nautical components, representing a decisive step towards innovative and environmentally friendly energy solutions.

Diesel of the Year 2025: dawn of the Hyundai DX05 & DX08

The Korean star is also reflected in the Diesel of the Year. South Korea is in the empire of industrial powers, cinema in the author anthology, K-pop in the playlist of teenagers. The 2025 edition is about Hyundai Infracore DX, 4- and 6-cylinder modular (BxS 110x132 mm), which have what it takes to ...

Alternative Engine Award: FPT under the sign of multi-fuel

An award that seems tailor-made for the XC13 by FPT Industrial. It is the Alternative Engine Award. The 13-litre has always been the star of the Cursor family and in the new X version it has been applied since its birth to IVECO trucks and, in the hydrogen version, has been on the ski slopes for thr...

Related articles

ZF receives CLEPA Innovation Award for magnet-free electric motor

The European Automotive Suppliers Association honored ZF’s magnet-free electric motor in the “Green” category of the CLEPA Innovation Award. This innovative electric motor dispenses with magnets, leading to increased resilience in the supply chain and improved sustainability and efficiency.